Using Propane Safely e-learning reference material

Guide Book Series

Manual Handling

Moving Cylinders Safely Getting gas to the workplace

For small distances it may be necessary for operators to ‘churn’ the cylinder. ‘Churning’ a cylinder means balancing the rim of its base, slightly off the vertical, steadying it there with one hand and propelling it so that it rolls along the rim with the other. Churning a cylinder is permissible:

Propane cylinders are supplied in a variety of sizes. It is important to remember that they are potentially dangerous if not treated and moved with care and respect.

{ { Over flat, level ground

For short distances

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{ { By trained operators, wearing the correct PPE

A risk assessment must be completed prior to any new manual handling operation.

{ { Only by those who have the physical capacity to control the cylinder

The key elements to consider when moving gas cylinders are:

Operators should take care when churning a propane cylinder as:-

Upright

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{ { the cylinder contains liquid which will ‘slosh’ around and move the centre of gravity { { the cylinder is fitted with a handwheel valve. If the operator tries to churn the cylinder whilst holding the handwheel they may inadvertently open the valve and vent a stream of very cold gas.

Secure

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Under direct control

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All operators undertaking manual handling activities must have the individual capability to move the load. They must be trained in manual handling operations and wear appropriate personal protective equipment (PPE):

Never attempt to churn a cylinder with equipment attached. Never roll a cylinder along the ground. Never try to catch a falling cylinder, get out of the way! Never drag a cylinder.

Eye protection

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Gloves

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{ { Safety footwear (toetectors)

When handling cylinders operators should be aware of the hazards posed by uneven, sloping, slippery and vibrating surfaces, as well as loose debris.

The safest way to move a propane cylinder is secured on an appropriately sized cylinder trolley with the valve closed.

If you are in any doubt about moving a large gas cylinder ensure you get some assistance before undertaking the operation.

Cylinder trolleys are ‘work equipment’ and should be maintained in line with the requirements of the Provision and Use of Work Equipment Regulations.

Reference BCGA Guidance Note 3 GN3 Safe cylinder handling and the application of the manual handling operations regulations to gas cylinders

Never use damaged trolleys or trolleys that have unsuitable wheels for the terrain to be moved over. Never use trolleys that have no restraining mechanism.

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